Description:This double tanks ultrasonic cleaner machine is with 500L capacity for each tank.
The function for this 500L ultrasonic cleaner machine is with ultrasonic cleaning + spraying function. The double tanks ultrasonic cleaner is with 5400w ultrasonic power and 18000w heater power. The ultrasonic cleaning tank is with filter system, can filter big dirty particle , ensure less waste water and cost for solving waste water. We not only produce standard tank size for the ultrasonic cleaner, but also produce customized tank.
The function for the 500L ultrasonic cleaner is available for customization, can be with spraying washing, bubble cleaning, or heater function. All our double ultrasonic cleaner is with hand welding tank, it ensure our tank more durable and has longer life of the tank.
The double tanks ultrasonic cleaner machine is suiatble for bearing, gear, motor, engine blocks, turbine blade, dpf oil, dust or rust cleaning.
Picture:
Technical data:
| Name |
Ultrasonic cleaner machine double tanks |
Item code |
BSB-ID108B |
| Tank 1 |
Ultrasonic cleaning tank
|
| Capacity |
500L x 2 |
Functional |
ultrasonic cleaning +filtering |
| Ultrasonic power |
5400w |
Tank material |
sus304 at 2.0mm |
| Heater power |
18000w |
Transducer quantity |
108pcs x 60w |
| Frequency |
25kHz/28kHz/40kHz |
Filter system |
storage tank+pump+filtering core |
| Heater temperature |
Room temperature - 99℃ adjustable |
| Timer |
1-99 hours adjustable |
Heater temperature |
Room temperature -99 ℃ |
| Frequency |
25kHz/28kHz/40kHz |
Basket |
sus304 stainless steel |
| Tank 1 size |
1200*900*500mm (customization available) |
Castor and Lid |
With castor and lid |
| Tank 2 |
Spraying washing tank
|
| Tank 2 size |
1200*900*500mm |
Basket |
304 basket |
Large ultrasonic cleaner machine application:
There are many parts in workshop use multi tanks ultrasonic cleaner to clean:
- Car parts: engine blocks, dpf, fuel injector, vehicle battery case ect parts.
- Electronic parts, phone parts, computer parts, controller parts,
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Metal parts: metal, metalic, motorcycle parts,
- Molding : Injection molding ,plastic mold.
- Other parts: PCB, mother boards,circuit board, motorcycle parts.ect.
- Machinery parts: bearing, gear, motor, turbine blade parts
What advantages for ultrasonic washing than conventional cleaning?
To use 500L ultrasonic cleaner machine is to clean your parts, it is not only save your cleaning time, but also save the cost, and cut down the waste water cost . The two tanks ultrasonic cleaner is a ultrasonic cleaning production line. It will save 87% your cleaning time and save 85% for the cleaning cost, increasing 80% of your production capability.
Advantages by ultrasonic cleaner machine to clean fuel injector:
- Ultra-micro pore cleaning: clean Ø0.1mm pore 100%, conventional clean pore at 68% and chemical cleaning is by 89%; ultrasonic cleaning with higher ratio cleaning effect.
- Carbon residue by ultrasonic cleaning ≤0.05，while high pressurec cleaning is 0.83;and chemical cleaning only 0.41 ; The ultrasonic clean increase 88% of carbon cleaning.
- Cleaning time comparison；ultrasonic cleaning 8 min., and conventional cleaning takes 40 min., by ultrasonic washer cut 80% of cleaning time.
- Cleaning cost comparison: clean 1000pcs, ultrasonic cleaning cost USD742; while conventional cleaning cost USD4428; ultrasonic cleaning cut 80% of cleaning cost.
- Reduced carbon smoke emissions for injector : ultrasonic cleaning reduction increase 57%, compare to conventional cleaning.
Process to use ultrasonic cleaner machine to wash nozzle injector :
- Pre-solution: Power failure disassembly;
- Physical Disintegration Loss Prevention Program:
- Piezoelectric nozzle: placed in -18℃ freezer for 10min → Piezoelectric ceramics decoupled from the difference in thermal expansion coefficient of the valve body.
- Carbon Diagnostic Classification.
- Precision adjustment of cleaning equipment.
- Seven-step cleaning process.
Advantages to use ultrasonic cleaner machine to wash bearing gear:
For gear cleaning, by ultrasonic cleaning is with below advantages than convensional cleaning:
- Cleaning effect better, ultrasonic cleaning residue is ≥99.8%，while conventional only clean 67%-72%;
- Mini smudge cleaning better, ultrasonic cleaner clean particleat diameterda≥ R0.1mm, while conventional cleaning clean diameter R≥0.5mm.
- Hard particle cleaning ratio,ultrasonic cleaning clean particle≥1μm; while conventionall clean ≥25μm, better cleaning.
- Cleaning cost lower. By ultrasonic ,waste liquid cost and defective products is decreased 87% comparing conventional cleaning.
How to clean turbine gearbox carbon by ultrasonic machine?
- Pre-clean: 70°C pyrolysis of polyether to dissolve grease matrix.
- Main cleaning: 40kHz/80kHz sweep cleaning + non-ionic emulsion
- Rinsing.
- Drying: Pulse vacuum drying
gearnox ultrasonic cleaning result:
1. 89% reduction in micropitting area。
2.The residual stress on the tooth surface is kept in the safe range of -350±15MPa.
