Description:The ultrasonic cleaner tank 100L is a industrial ultrasonic cleaning machine. It is 1500w ultrasonic power and with 3000w heater power. The high power of the ultrasonic cleaner tank can ensure good cleaning oil removal the dust and oil from the metal, machinery, nozzle, injector, car parts, electronics parts, mother board etc parts.. The 100L ultrasonic cleaner is by hand welding tank, is available for tank customization. The ultrasonic cleaner tank is by stainless steel304 for material, with thickness at2.0mm, ensuring tank is more durable . Picture:
Technical data:
| Name |
ultrasonic cleaner tank |
Item code |
BSB-IS30A |
| Capacity |
108 liters |
Tank material |
stainless steel304 |
| Ultrasonic power |
1500w |
Tank thickness |
sus304 at 2.0mm |
| Heater power |
3000w (4500w available) |
Transducer quantity |
30pcs |
| Frequency |
25kHz/28kHz/40kHz |
Transducer type |
60w/pc |
| Heater temperature |
Room temperature - 99℃ adjustable |
Basket |
sus304 basket |
| Timer |
1-99 hours adjustable |
Filtering |
storage tank+pump+filtering core |
| Frequency |
25kHz/28kHz/40kHz |
Function |
to clean and remove oil,dust,and rust |
| Tank size |
600*450*400mm (tank customization available) |
Drainage |
Two drainages |
What industries choose ultrasonic cleaner tank to clean?
The 100L ultrasonic cleaner is popular for cleaning variety of the items:
- car parts: diesel engine blocks, dpf, Transmission gear,cylinder oil pipe,new energy vehicle battery case.
- Aerospace parts : Engine turbine blades,Spool valves for hydraulic, avionics Connectors
- Semiconductor : quartz boat rack,Silicon Cartridge,PVD Fixture
- Optic lens : aspherical lens matrix, Infrared Filter Substrate
- Machinery : gear , motor, metal parts, machinery parts,
- metal parts: metal, metalic, motorcycle parts,
- molding : Injection molding ,plastic mold.
- Other parts: generator,bearing, gear,nozzle, injector.
To use ultrasonic cleaner to clean nozzle injector, the ultrasonic cleaning nozzle can clean microporous clogging, is much better than conventional cleaning .
Advantages for metal parts choosing ultrasonic tank to clean:
1.Microporous descaling rate: by hand brushing cleaning, only clean ≤70% of mircroporos decaling; by ultrasonic cleaning clean >98%.
2.surface roughness: By hand cleaning Ra value increaase 0.8μm (abrasive damage); by ultrasonic washing Ra≤0.1μm, cleaning finess effect incrase 8 times.
3. Time consuming: By hand cleaning, take 45min/batch, by ultrasonic cleaning takes 5 minutes/ batch, save 89% of cleaning time.
4. Anti-corrosion protection: By hand cleaning, use acid solution, the acid solution is with risk of hydrogen embrittlement ,by ultrasonic cleaning, use PH7 solution, no damage.
Key points for using ultrasonic cleaning metal:
1. Cast iron/steel parts : use 40kHz+75℃ to wash (remove hard carbon) .
2.Precision copper parts : use 68kHz+55℃ to wash, (prevent grain boundary corrosion) .
3. Aluminum alloys → Forbidden to clean exceed 60℃ ( in casethe grain coarsening) .
4. Cleaning solution: Use PH7.2 Neutral metals Enzymes, Do not use the solution with chloride ions.
Nozzle injector ultrasonic cleaning VS Conventional cleaning:
- Ultra-micro pore cleaning: clean Ø0.1mm pore 100%, conventional clean pore at 68% and chemical cleaning is by 89%; ultrasonic cleaning with higher ratio cleaning effect.
- Carbon residue by ultrasonic cleaning ≤0.05，while high pressurec cleaning is 0.83;and chemical cleaning only 0.41 ; The ultrasonic clean increase 88% of carbon cleaning.
- Cleaning time comparison；ultrasonic cleaning 8 min., and conventional cleaning takes 40 min., by ultrasonic washer cut 80% of cleaning time.
- Cleaning cost comparison: clean 1000pcs, ultrasonic cleaning cost USD742; while conventional cleaning cost USD4428; ultrasonic cleaning cut 80% of cleaning cost.
- Reduced carbon smoke emissions for injector : ultrasonic cleaning reduction increase 57%, compare to conventional cleaning.
- Precision adjustment of cleaning equipment.
- Seven-step cleaning process.
